About Industrial Gears
Industrial Gears :
We service a wide spectrum of industries, including mining, pulp and paper, tunnel boring, compressor drives, steel, automotive, aerospace and many more by providing quality gears. We can provide ground gears up to 95" in diameter and cut gears over 20 feet in diameter. Our diverse capabilities include
- External gears to 240 inches diameter.
- Internal gears to 270 inches diameter.
- Carburized and external and internal ground gears to AGMA Quality 14.
- Spur, helical, and double helical gears.
- Bevel Gears.
- Ground worms and worm gears.
- Large machine shop, including extensive CNC capabilities.
Superior Engineering for Industrial ApplicationsOur spur gears are crafted to high standards, suited for a wide range of demanding industrial uses, including mining, heavy machinery, and conveyor systems. With precise engineering, robust material selection, and advanced surface treatment, these gears maintain high durability and long service life even under extreme operating conditions. Their compatibility with parallel gearing arrangements ensures smooth power transmission and optimal performance.
Advanced Material and ProcessingManufactured from high-grade alloy steel, these gears undergo meticulous hobbing to achieve accurate tooth profiles and a tolerance of 0.03 mm. The phosphated surface treatment enhances their resistance to wear and corrosion, making them ideal for rigorous operational environments. With a hardness of 55-60 HRC, they offer superior strength and reliability in critical industrial facilities.
FAQs of Industrial Gears:
Q: How are the industrial spur gears installed onto machinery?
A: These gears utilize a shaft-mounted design, allowing secure and straightforward installation onto parallel shaft systems commonly found in heavy machinery, conveyor assemblies, and mining equipment.
Q: What benefits does the phosphated surface treatment provide?
A: Phosphating significantly increases the gears resistance to corrosion and wear, thereby extending operational longevity and ensuring dependable performance in harsh industrial environments.
Q: When should grease lubrication be reapplied to maintain optimal efficiency?
A: It is recommended to inspect and reapply grease lubricant at regular maintenance intervals, typically every 36 months, depending on operational load and environmental conditions, to sustain the gears 98% efficiency.
Q: Where are these industrial spur gears commonly utilized?
A: These gears are primarily deployed in sectors such as mining, heavy machinery manufacturing, and conveyor system operations, where reliable power transmission and rugged durability are essential.
Q: What is the manufacturing process for these spur gears?
A: The gears are manufactured using hobbing, a precision gear cutting technique, followed by phosphating for surface enhancement, ensuring accurate profiles and robust protection against wear.
Q: How does the gears advanced hardness affect its application?
A: With a hardness of 55-60 HRC, the gear can withstand heavy loads and resist deformation, making it highly suitable for demanding industrial operations where reliability and strength are paramount.