About Straight Gears
Straight Gears :
Straight bevel gears are the simplest of the bevel gears. They are manufactured on precision generating machines by indexing method ensuring that the teeth should be of tapered depth and thickness. Teeth are cut on the outside of the cone. They have a straight tooth geometry, which if extends, passes through the intersection of their axes. Straight bevel angle can also be with one gear flat with a pitch angle of 90 degrees. These have conical pith surfaces that operate on intersecting axes. They can be designed and cut to operate on any shaft angle. In straight bevel gears when each tooth engages it impacts the corresponding tooth and simply curving the gear teeth can solve the problem. Straight bevel gears come in two variations depending on the fabrication equipment. They are grouped into gleason type and the standard type. Major percentage of them is of gleas on type with a coniflex form that gives almost an imperceptible convex appearance to the tooth surface. In the standard form, the gear has no profile shifted tooth. These gears are recommended at less speed and when loads are light. At higher speed they make noise. The most preeminent function of these gears is in a bevel gear differential. Straight tooth gears are also used in chemical industries, steel plant, machine tools, cement plant, textile processing, material handling system, sugar mills and cooling towers etc.
Precision Engineering for Optimal PerformanceManufactured using advanced hobbing techniques, our straight spur gears ensure accuracy and durability. The use of alloy steel enhances strength and resilience, making them suitable for demanding industrial environments. Each gear is engineered to deliver high efficiency and dependable service life, catering to a diverse range of mechanical systems.
Versatility for Multiple ApplicationsThese gears are ideal for machinery requiring up to 50 kW rated power and input speeds reaching 3000 RPM. With the ability to function in both left and right hand directions, they accommodate various gearing arrangements and output speeds as per operational needs. Their adaptability supports a wide range of industries and applications.
FAQs of Straight Gears:
Q: How are straight spur gears with alloy steel construction manufactured?
A: Straight spur gears are produced using hobbing, a precise gear cutting process that shapes the straight tooth profile from high-strength alloy steel, ensuring accuracy and long-term durability.
Q: What applications are suitable for these straight spur gears?
A: These gears suit industrial machinery and power transmission systems where efficiency, robustness, and flexible output speed are essential, making them ideal across manufacturing, automation, and process industries.
Q: When should I choose a straight spur gear with both left and right hand directions?
A: Select this gear arrangement when your system design requires reversible motion or multi-directional torque transmission, enabling seamless integration into versatile mechanical assemblies.
Q: Where are these straight spur gears primarily supplied from?
A: They are primarily exported, manufactured, and supplied from India by reputable providers who ensure high standards in design and material selection for global and domestic markets.
Q: What is the process and advantage of using hobbing for gear manufacturing?
A: Hobbing is an advanced gear cutting technique that offers superior accuracy and consistent tooth profiles, resulting in reliable gears with minimal noise and optimal efficiency of 95%.
Q: How does using alloy steel benefit straight spur gear performance?
A: Alloy steel contributes to enhanced wear resistance, durability, and load capacity, extending gear life and maintaining performance under rigorous operational conditions.
Q: What is the typical usage and power range for these gears?
A: These gears are widely used in equipment operating up to 50 kW rated power and input speeds reaching 3000 RPM, offering customized output torque and speed per application requirements.